BASE Industrial Systems
Service · 01 / 06

Switchboard Manufacturing

Custom LV switchboards type-tested to AS/NZS 61439.

Overview

We design and build low-voltage switchboards in-house at our Australian facility — main switchboards, sub-distribution, motor control centres, and bespoke assemblies. Every board is built around a verified AS/NZS 61439 type-tested design and finished with a witness FAT before it leaves the floor.

01 · Service

Engineered, not configured

Every BASE switchboard starts with a single-line review by a licensed engineer. We don't drop your scope into a generic configurator — we size busbars to your fault level, coordinate protection across the network, and lay out cubicles so every termination is reachable for maintenance. That up-front engineering is why our boards commission first time and stay in service for decades.

02 · Service

Built around verified type tests

AS/NZS 61439 compliance only counts if it's traceable. Our designs reference original-manufacturer type-test reports from ABB, Schneider, NHP and Siemens — busbar bracing, temperature rise, dielectric, short-circuit and IP all referenced back to a physical test. The verification pack ships with every board.

03 · Service

FAT before it leaves the door

Every assembly goes through a documented Factory Acceptance Test: visual, dielectric, continuity, functional, and torque verification with photographic evidence. Client-witnessed FATs are standard for any board above 1,000 A. You see what you're paying for before it lands on site.

Scope of work

Built to spec, every line.

  • 01
    Type-tested designs verified to AS/NZS 61439.1 & .2 up to 6,300 A
  • 02
    Form 2b through Form 4b internal separation
  • 03
    Short-circuit withstand to 100 kA / 1s
  • 04
    IP2X to IP66 ingress protection — indoor and outdoor
  • 05
    Integrated metering, protection, PLC and SCADA-ready architecture
  • 06
    ABB, Schneider, NHP, Siemens and Eaton platforms supported
Technical specification
Standard
AS/NZS 61439.1 / .2
Rated current
Up to 6,300 A
Short-circuit
Up to 100 kA / 1s
Forms
Form 1 → Form 4b
IP rating
IP2X → IP66
Busbar
Tin-plated copper, edge-drilled
Standards
AS/NZS 61439.1AS/NZS 61439.2AS/NZS 3000ISO 9001:2015
Featured project

4,000 A Main Switchboard — Western Sydney Logistics Hub

Eastern Creek, NSW — 6-section MSB with withdrawable ACBs, integrated PFC and Class 0.5S metering. Delivered in 11 weeks from order.

FAQ

Switchboard Manufacturing — questions answered

Straight answers from our engineering team. Ask us directly →

Yes. Every BASE switchboard is built to AS/NZS 61439.1 (general rules) and the relevant Part 2–6, with a complete verification dossier referencing original-manufacturer type tests. We supply the verification report on request before order.

A standard 2,500–4,000 A MSB lands in 10–14 weeks from approved drawings, depending on long-lead components like withdrawable ACBs. Sub-distribution boards and smaller MCCs typically run 6–8 weeks. We confirm a binding program at design freeze.

Absolutely. We work to TfNSW, Sydney Water, Yarra Valley Water, BHP, Rio Tinto and major-tier-1 contractor specifications regularly, and we'll redline any clauses that conflict with AS/NZS 61439 before manufacture begins.

Yes — a documented FAT is included on every board. Client-witnessed FATs (in-person or by live video) are standard for any board above 1,000 A and available on smaller boards on request.

Start a project

Build it right the first time.

Send us your scope, single-line, or RFQ. A senior engineer responds within one business day.